From offices in Boise, Post Falls, Twin Falls, and Pocatello, TechHelp Specialists help Idaho manufacturers, food processors and entrepreneurs improve their competitiveness through continuous product and process innovation.

Hazard Analysis and Critical Control Points (HACCP) is an internationally recognized method of identifying and managing food safety-related risk and, when central to an active food safety program, can provide your customers, the public, and regulatory agencies assurance that a food safety program is well managed.

HACCP is a management system in which food safety is addressed through the analysis and control of biological, chemical, and physical hazards from raw material production, procurement, and handling, to manufacturing, distribution, and consumption of the finished product.

Implementing a HACCP System requires that both Prerequisite Programs and HACCP Plans are implemented.  Prerequisite programs support the HACCP plan.  Examples of common prerequisite programs are cGMPs, pest control, pathogen environmental monitoring, maintenance programs, and sanitation programs.  Without prerequisite programs, the HACCP plan can not control all the food safety hazards in a food processing or storage facility.  Prerequisite programs ensure a hygienic environment and good manufacturing processes for personnel that reduce the risk of contamination of the food product.

HACCP Plans are prepared for each process or product, and identify possible hazards and ensure controls are in place to reduce the hazards to an acceptable level or eliminated.  

The 7 Principles of HACCP

  1. Hazard Analysis: This involves deconstructing the production process and identifying the physical, chemical, and biological hazards present in each ingredient and process step.
  2. Identify Critical Control Points: Critical control points are the phases of the production process where you apply control measures that will contain and eliminate existing risks and make food safe for consumption.
  3. Critical Limits: The value, or combination of values, that will significantly minimize or prevent a hazard from causing a food safety issue.
  4. Monitoring: The observations and/or measurements that assess whether control measures are working correctly.  
  5. Corrective Actions: These are the procedures that are conducted if there was a deviation in the food safety system. 
  6. Verification: Verification procedures review the effectiveness of the HACCP system in controlling hazards. Examples of verification activities include: product sampling, record review, visual inspections, and internal audits.  
  7. Recordkeeping: The records and documents that prove the HACCP system is functioning correctly and effectively.

What Do The Regulations Say?

 

USDA HACCP

In 1996 the USDA/FSIS (United States Department of Agriculture Food Safety Inspection Service) issued the Pathogen Reduction/HACCP Final Rule. The rule focuses on the prevention and reduction of microbial pathogens on raw meat and poultry products that can cause illness. Over the years USDA has required revalidation of the program and increased the standards for pathogens including additional sampling and more stringent controls.  

FDA HACCP

Although the Food Safety Modernization Act requires a food safety plan that meets the requirements of Preventative Controls either for Human Food or Animal Food there are still a few mandated HACCPs covered by the FDA, both Juice and Seafood.  On December 18, 1995, the FDA published its final regulations (21 CFR part 123) that require processors of fish and fishery products to develop and implement HACCP systems for their operations. And since January 2001 both interstate and intrastate juice processors must evaluate their processing operations using HACCP principles (21 CFR 120).   

GFSI HACCP

HACCP is recognized worldwide as the food safety program.  It is recognized by the World Health Organization and is a requirement for any of the Global Food Safety Initiative approved certification programs.  GFSI approved programs include SQF (Safe Quality Foods), BRCGS (British Retail Consortium Global Standards), and FSSC 22000.  In order to pass any GFSI approved certification you must have a robust HACCP program.



HAZARD ANALYSIS CRITICAL CONTROL POINTS IHA CERTIFIED - 8 HOUR COURSE

Description

Identify hazards associated with raw materials and process steps and assign controls

  • Understand the 5 pre-steps and 7 Principles in HACCP
  • Determine the likelihood and severity of raw material hazards and process hazards
  • Identify critical control points (CCPs) and define critical limits
  • Evaluate monitoring and verification procedures for CCPs

Who Would Benefit?

    • Anyone who requires IHA certified curriculum
    • Plant HACCP Team Members
    • Plant Management Teams
    • Corporate Executives
    • Anyone whose job function will impact the facility HACCP Plan

Register

Links to upcoming courses are shown below. If we do not have a course scheduled, click the “I’m Interested” button so we can let you know of a future course, answer any questions or help you develop a HACCP Plan.

15 MINUTE PRE-SHIFT TRAINING - E-Learning Course

Description

Use in pre-shift meetings as refresher training for operations.

Who Would Benefit?

    • Operators
    • QA Technicians
    • Maintenance Technicians

Access Here

 

E-Learning Course

MANAGER/SUPERVISOR REFRESHER TRAINING​

Description

  • Importance of Food Safety
  • Introduction and History of HACCP
  • Maintaining the HACCP Program

The participant will receive a certificate of successful completion for the course after passing an electronic knowledge test.

Who Would Benefit?

    • Any Managers and Supervisors in a food processing, packaging or storage facility.
    • Small Business Owners.
    • Any facility that wants to be certified by SQF, BRC, or other GFSI agency.

Access Here

Links to  courses are shown below. If we do not have a course scheduled, click the “I’m Interested” button so we can let you know of a future course, answer any questions or help you develop a HACCP Plan.

E-Learning Course

MANAGER/SUPERVISOR PUBLIC COURSE​

Description

Identify hazards associated with raw materials and process steps and assign controls

  • Understand the 5 pre-steps and 7 Principles in HACCP
  • Determine the likelihood and severity of raw material hazards and process hazards
  • Identify critical control points (CCPs) and define critical limits
  • Evaluate a monitoring and verification procedures for CCPs

Who Would Benefit?

    • Anyone who requires IHA certified curriculum
    • Plant HACCP Team Members
    • Plant Management Teams
    • Corporate Executives
    • Anyone whose job function will impact the facility HACCP Plan

Register

Links to upcoming courses are shown below. If we do not have a course scheduled, click the “I’m Interested” button so we can let you know of a future course, answer any questions or help you develop a HACCP Plan.

Manufacturing Leaders Dinner | Leveraging Operational Excellence

Idaho Manufacturing Alliance 5465 E. Terra Linda Way, Nampa, ID, United States

IMA is pleased to present a new opportunity - Manufacturing Leaders Dinners - to better connect C-Suite manufacturing representatives. Join us for the first in a series of Leaders Dinners!

Site Tour | Rocky Mountain Construction

Rocky Mountain Construction Group 11470 N. Carisa Ct., Hayden, ID, United States

Join us for this one-of-a-kind tour of family-owned and operated Rocky Mountain Construction, one of the industry's premier roller coaster manufacturers. Starting with one small warehouse in Hayden, Idaho, they have evolved into an internationally recognized powerhouse within the amusement industry.

Site Tour | ALK Source Materials

ALK Source Materials 448 South Lochsa, Post Falls, Idaho

Site Tour | ALK Source Materials, ALK manufactures allergy products sold throughout the world. The facility in Post Falls, ID is responsible for sourcing, processing, and supplying source materials and some API materials.

Site Tour | Schweitzer Engineering Laboratories

Schweitzer Engineering 2821 Juniper Dr, Lewiston, United States

Schweitzer Engineering Laboratories was founded in 1982 after Edmund O. Schweitzer, III invented the first microprocessor-based digital protective relay. The SEL-21 was the culmination of research done for Schweitzer’s doctoral thesis, and it ushered in a new era of power system protection and went on to revolutionize the electric power industry.

SEL specializes in creating digital products and systems that protect, control, and automate power systems around the world. A 100 percent employee-owned company headquartered in Pullman, Washington, SEL has manufactured products in the United States since 1984 and serves customers worldwide.

IMA Membership Meeting | Treasure Valley

Idaho Manufacturing Alliance 5465 E. Terra Linda Way, Nampa, ID, United States

Connect with us at our next IMA Membership Meeting in the Treasure Valley!

We'll provide a continental breakfast, share what IMA is doing for the industry now, and bring you timely, relevant information that you can use in your business.

Innovation & Ingenuity @ I-90 Aerospace Corridor 2024 Conference & Expo in Coeur d’Alene

Coeur d' Alene Resort 115 S 2nd St, Coeur d' Alene, ID, United States

This event is designed specifically for aerospace manufacturers seeking to expand their industry knowledge and build their business.
​Participants will learn about the latest industry trends, challenges, and forecasts, and network with peers, prospective customers, and vendors from the region's aerospace supply chain. Join the event in person at the Coeur d’Alene Resort on May 28-29, 2024. Mix business with pleasure the day after the conference golfing at the scenic Coeur d'Alene Resort Golf Course.

2024 Idaho Small Business Contracting Symposium

Get ready to flip the script at Idaho’s biggest Reverse Vendor Trade Show! Imagine vendors shaking hands directly with contractors and subcontractors. Seasoned pros staff the booths, and vendors bounce […]

Lean Six Sigma Green Belt Course – Coeur d’Alene

North Idaho College Hedlund Building Room 420 N College Dr, Coeur d'Alene, Idaho

Lean Six Sigma also know as Continuous Improvement Methodology integrates the advantages of Lean in process improvement with the statistical process control benefits offered by Six Sigma. It harnesses the value-added emphasis of Lean while upholding the statistical rigor inherent in Six Sigma. The series comprises four comprehensive training sessions, each spanning a full day, with a two-week interval between sessions. Participants are allotted this time to complete project work, an indispensable component of the program.

$1,500

Lean Six Sigma Green Belt Course – Coeur d’Alene

North Idaho College Hedlund Building Room 420 N College Dr, Coeur d'Alene, Idaho

Lean Six Sigma also know as Continuous Improvement Methodology integrates the advantages of Lean in process improvement with the statistical process control benefits offered by Six Sigma. It harnesses the value-added emphasis of Lean while upholding the statistical rigor inherent in Six Sigma. The series comprises four comprehensive training sessions, each spanning a full day, with a two-week interval between sessions. Participants are allotted this time to complete project work, an indispensable component of the program.

$1,500

Lean Six Sigma Green Belt Course – Coeur d’Alene

North Idaho College Hedlund Building Room 420 N College Dr, Coeur d'Alene, Idaho

Lean Six Sigma also know as Continuous Improvement Methodology integrates the advantages of Lean in process improvement with the statistical process control benefits offered by Six Sigma. It harnesses the value-added emphasis of Lean while upholding the statistical rigor inherent in Six Sigma. The series comprises four comprehensive training sessions, each spanning a full day, with a two-week interval between sessions. Participants are allotted this time to complete project work, an indispensable component of the program.

$1,500

Lean Six Sigma Green Belt Course – Coeur d’Alene

North Idaho College Hedlund Building Room 420 N College Dr, Coeur d'Alene, Idaho

Lean Six Sigma also know as Continuous Improvement Methodology integrates the advantages of Lean in process improvement with the statistical process control benefits offered by Six Sigma. It harnesses the value-added emphasis of Lean while upholding the statistical rigor inherent in Six Sigma. The series comprises four comprehensive training sessions, each spanning a full day, with a two-week interval between sessions. Participants are allotted this time to complete project work, an indispensable component of the program.

$1,500

First annual Idaho Manufacturing Alliance Golf Tournament

Ridgecrest Golf Course 3730 Ridgecrest Drive, Nampa, Idaho

Join us for our first annual Idaho Manufacturing Alliance golf tournament. Come and meet and network with prominent Idaho manufacturers, partners, and members from IMA on a beautiful golf course and enjoy the networking lunch after 18 holes!

IN-HOUSE TRAINING - CONTACT US

Description

Our in-house training is completely customizable. The duration can be as short as 1 hour or include the IHA certificate coursework.  We can also help review and create HACCP plans.

Who Would Benefit?

    • Plant Operations Personnel
    • Plant Food Safety Team Members
    • Plant Management Teams
    • Corporate Executives
    • Anyone whose job function will impact the facility food safety plan

Access Here

Click the button below to let us know you are interested and we’ll be in touch.